Industrial-Grade 200L Automatic Drum Filler: Efficient & Reliable

Overview

The Industrial-Grade 200L Automatic Drum Filler is a heavy-duty, high-performance solution designed for fast, precise, and safe filling of 200-liter drums. Ideal for chemicals, oils, food, pharmaceuticals, and industrial fluids, this system combines robust construction, advanced automation, and user-friendly controls to maximize productivity while minimizing downtime and errors.

Key Features

1. High-Speed Efficiency

• Filling Speed: Up to 60 drums per hour (dependent on product viscosity and configuration).

• Servo-Controlled Nozzle: Precision filling with adjustable flow rates for thin to viscous liquids.

• Automatic Conveyor System: Roll-in/roll-out conveyor for seamless drum handling.

2. Precision Filling Technology

• Weight-Based Control: High-precision load cells ensure ±0.1% accuracy.

• Drift-Free Cutoff: Eliminates overfilling and dripping during nozzle retraction.

• Inline Flow Meters (Optional): Redundant volumetric control for added accuracy.

3. Robust Construction

• Stainless Steel Frame: 316L stainless steel for corrosion resistance and durability.

• Chemical-Resistant Hoses & Seals: Compatible with aggressive chemicals and high-viscosity products.

• ATEX/IECEx Certification: Safe for use in hazardous environments (Zone 1/21).

4. User-Friendly Operation

• Touchscreen HMI: Intuitive interface for recipe management, batch tracking, and diagnostics.

• Pre-Set Recipes: Store up to 50 product profiles for quick selection and minimal setup time.

• Remote Access (Optional): Monitor and adjust parameters via Ethernet or Wi-Fi.

5. Safety & Compliance

• Static Grounding System: Prevents static sparks during filling.

• Nitrogen Blanketing (Optional): Inert gas purging to prevent oxidation or vapor buildup.

• Interlocked Safety Doors: Ensure operator safety during operation.

• Spill Tray & Containment: Catches leaks or drips for easy cleanup.

6. Customizable Options

• Product-Specific Nozzles: For oils, high-viscosity fluids, or foaming products.

• Vacuum Purging: Minimizes product waste during nozzle purging cycles.

• Batch Tracking: Barcode/RFID scanners for traceability and inventory management.

7. Advanced Automation

• Automated Lids/Caps (Optional): Integrated sealer for tamper-evident closures.

• Ethernet Connectivity: Seamless integration with MES/ERP systems for data logging.

• Self-Diagnostics: Alerts for maintenance, error codes, and performance monitoring.

Technical Specifications

• Filling Range: 2–200 liters per drum.

• Accuracy: ±0.1% of target weight.

• Materials: 316L stainless steel (optional Hastelloy for extreme corrosion resistance).

• Power: 220V/50Hz or 110V/60Hz (energy-efficient motors).

• Certifications: ATEX/IECEx, CE, ISO, NSF (food/pharma models).

Applications

• Chemicals: Solvents, acids, bases, and specialty chemicals.

• Oils & Lubricants: Engine oil, gear oil, grease, and industrial lubricants.

• Food & Pharma (Optional): Edible oils, pharmaceutical syrups, and APIs.

• Industrial Fluids: Diesel, fuel additives, and water treatment chemicals.

• Cleaning Products: Detergents, disinfectants, and surfactants.

Operation Steps

1. Load Drum: Roll the drum onto the conveyor and position it under the filling nozzle.

2. Select Recipe: Use the touchscreen to choose the product, fill volume, and flow rate.

3. Automated Filling: The system lowers the nozzle, purges air, and fills to the target weight.

4. Sealing & Verification: Nozzle retracts, and the system confirms weight/volume accuracy.

5. Unload & Repeat: Conveyor rolls the filled drum away for sealing or labeling.

Benefits

1. Efficiency: High-speed filling with minimal downtime reduces labor costs and increases throughput.

2. Reliability: Robust design and precision controls ensure consistent, accurate results.

3. Safety: ATEX certification, static grounding, and interlocks minimize risk in hazardous environments.

4. Scalability: Customizable for small batches or high-throughput production lines.

5. Low Maintenance: Durable materials and self-diagnostics reduce operational costs.

Why Choose This System?

The Industrial-Grade 200L Automatic Drum Filler delivers unmatched efficiency, precision, and reliability for demanding industrial applications. Its rugged construction, advanced automation, and compliance with international standards make it the ideal choice for businesses seeking to optimize their filling processes while ensuring safety and compliance.

Contact us today for a customized quote or demo!

Immediate Order:

Website: http://m.otgqoql.cn/product/drumfillingmachines-en.html

Alibaba: https://www.alibaba.com/product-detail/High-Speed-Drum-Filling-Machine-Automatic_1601405682760.html?spm=a2747.product_manager.0.0.515e2c3cjNCu3K

China Manufacturing Co Ltd.: https://fillingmachinecn.en.made-in-china.com