The IBC filling machine GZM is a semiautomatic weight filling equipment suitable for filling liquid and viscous products in large containers. This semiautomatic IBC filler is suitable to fill from 800
ATEX-Certified IBC Filling System for Solvents & Thinners
Explosion-Proof ? 99.99% VOC Capture ? ±0.15% Precision
Certified Performance:
| Risk | Mitigation | Certification |
|---|---|---|
| Static Ignition | Conductive Paths (<10? Ω) + Ionized Air | NFPA 77/ IEC 60079-32 |
| Vapor Cloud | <10% LEL Detection (0.3s Response) | SIL-3 (IEC 61511) |
| Container Spark | Laser Grounding Verification (<5Ω) | ATEX Zone 0 |
| Parameter | TG-8100 (Standard) | TG-8200X (ATEX Zone 0) | TG-8300U (Ultra-Pure) |
|---|---|---|---|
| Capacity | 800-1000L (±0.15%) | 800-1000L (±0.2%) | 800-1000L (±0.1%) |
| Throughput | 20 IBCs/hour | 18 IBCs/hour | 16 IBCs/hour |
| Accuracy | ±0.15% mass flow | ±0.2% | ±0.1% |
| Flash Point Coverage | -20°C to +60°C | -40°C to +80°C | -30°C to +70°C |
| Flow Rate | 300 L/min | 280 L/min | 250 L/min |
| VOC Control | >99.9% Carbon Adsorption | >99.99% Thermal Oxidizer | >99.999% Cryocondensation |
| Material Contact | Hastelloy C276 | Zirconium 702 | 316L EP + PFA Lined |
| Leakage Rate | <0.001 ml/min | <0.0005 ml/min | <0.0001 ml/min |
| N? Inerting | 60 L/min (O?<0.3%) | 70 L/min (O?<0.1%) | 50 L/min (O?<0.05%) |
| Power | 480V/60Hz, 15kW | 24VDC Ex ia | 480V/60Hz, 12kW |
| Moisture Control | <100 ppm H?O | <50 ppm H?O | <10 ppm H?O |
| Footprint (L×W×H) | 3800×3200×3500mm | 4000×3400×3700mm | 3900×3300×3600mm |
| Parameter | TG-8300U Specification | Benefit |
|---|---|---|
| Particles | ISO Class 2 (≥0.3μm) | Zero Chip Defects |
| Metals | <1 ppb (Fe, Na, K, Cu) | Prevents Wafer Contamination |
| Water Content | <5 ppm (Karl Fischer) | Eliminates Electrolysis |
Cross-Contamination Prevention:
Double Block & Bleed Valves
3-Stage Solvent Flush (Residual <1ppm)
Corrosion Resistance:
| Chemical | Material Solution |
|---|---|
| HCl (37%) | Zirconium Flow Path |
| MEK | Kalrez? 6375 Seals |
ATEX HMI with SolventOS?
AI Safety Modules:
Static Charge AI:
| Risk Level | Action |
|---|---|
| >3 kV | Auto Humidification |
| >8 kV | Ionized Air Blast |
Leak Prediction:
| Anomaly | Resolution |
|---|---|
| Seal Friction >10N | Auto-Lubrication Cycle |
| Temp Spike >5°C | Flow Reduction + Alarm |
? ATEX 2014/34/EU Cat.1 Zone 0 (TG-8200X) ? IECEx IEC 60079-0/11/31 ? OSHA 1910.106 Compliance ? SEMI F57 (TG-8300U) ? EPA Method 21 VOC Compliance
1. AGV IBC Loading → 2. Grounding Verification (<5Ω) → 3. N? Purging (O?<0.5%) → 4. RTP Aseptic Connection → 5. Mass Flow Filling (±0.15%) → 6. Vacuum Disengagement → 7. Helium Leak Test (<10?? mbar·L/s) → 8. Vapor Recovery
Cycle Time: 3 min/IBC
Dow Chemical Texas Plant:
*"After 8 months using TG-8200X for acetone filling:
Throughput: 12 → 18 IBCs/hour (+50%)
Solvent Loss: 1.8% → 0.05% ($480k/year saved)
VOC Emissions: 850 ppm → <0.5 ppm
Safety Incidents: 3 → 0
ROI: 7 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021
