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4-Head Automatic Net Weight Filling & Closing Machine with Lateral Container Transfer for faster cycle times – Pint to Pail Containers

Four Head Automatic Net Weight Liquid Filling Machine delivers the highest levels of automation, precision filling performance and throughput in a full-featured 4 head package.Automatic PLC-controlled

  • Brand: glzon
  • Model: GZM_200L


    QuadraFill QF-12000 Series

  • 4-Head Net Weight Filler & Sealer with Lateral Transfer System
    150 Containers/Min ? ±0.02% Accuracy ? Pint-to-Pail Flexibility ? 40% Faster Cycle Times

  • Technical Specifications

  • ParameterQF-1210 (Standard)QF-1220X (ATEX)QF-1230H (High-Visc)
    Capacity Range0.5L-20L (±0.02%)0.5L-20L (±0.03%)0.5L-20L (±0.025%)
    Throughput150 Containers/Min135 Containers/Min120 Containers/Min
    Accuracy±0.02% Gravimetric±0.03%±0.025%
    Container TypesPints ? Quarts ? Gallons ? Pails<br>Glass/Plastic/MetalSame + Safety CansSame + Composite Drums
    Filling TechnologyQuad Coriolis Mass FlowATEX Gear PumpsHeated Screw Auger
    Lateral TransferLinear Servo Rail<br>? 0.5s Transfer Time<br>? ±0.1mm PositioningSame + PressurizedSame + High-Temp Belt
    Sealing MethodsCrimp ? Screw Cap ? Induction SealSnap Lid + ATEX SealTamper-Evident Band
    Material Contact316L EP (Ra<0.2μm)Hastelloy C276Ceramic-Coated Path
    Cycle Time0.4s/Container0.45s/Container0.5s/Container
    Power480V/60Hz, 18kW24VDC Ex ia480V/60Hz, 22kW
    CertificationsNTEP Class 0.2ATEX Zone 1FDA 21 CFR 177.2600
    Footprint (L×W)4.5m×2.2m4.8m×2.4m4.6m×2.3m
  • Revolutionary Lateral Transfer Technology

  • 1. HyperShift? Linear Rail System

  • Performance Metrics:

  • MetricQF-1210Conventional Rotary
    Transfer Time0.5s1.2-1.8s
    Positioning Accuracy±0.1mm±0.5mm
    Acceleration5G2G
  • 2. QuadraSync? Precision Architecture

  • ComponentInnovationPerformance
    4-Channel FlowCross-Calibrated Coriolis Meters±0.01% Head Variance
    Smart TareAI-Container Weight Prediction±0.005% Tare Accuracy
    Seal Force ControlReal-Time Thickness Compensation±0.8% Torque Consistency
  • Industry-Specific Engineering

  • Chemicals & Lubricants

  • FeatureATEX Solution
    Vapor ControlNitrogen Blanketing (O?<0.3%)
    Static DissipationIonized Air Curtain (10? ions/cm3)
    Corrosion ResistanceHastelloy C276 Path
  • Food & Beverage

  • Hygienic Design:

  • Oxygen Barrier:

    TechnologyPerformance
    N? FlushingO?<0.1% Headspace
    Vacuum Sealing-0.8bar Residual Pressure
  • Industrial Adhesives

  • ChallengeSolution
    StringingLaser Cutoff + Vacuum Suction
    SettlingIn-line Dynamic Agitator
    Skin FormationContinuous Surface Scraper
  • Operational Workflow

  • 1. Container Infeed → 2. Lateral Transfer to Filling Station →
    3. 4-Head Net Weight Filling (±0.02%) → 4. HyperShift? to Sealing Station →
    5. AI-Guided Crimping/Capping → 6. Lateral Transfer to Outfeed →
    7. 100% Vision Inspection
  • Cycle Time: 0.4 seconds/container

  • Technical Advantages

  • Lateral Transfer Superiority:

  • ? 40% Faster Cycles:
     - Linear Servo Rail (5G Acceleration)
     - 0.5s Station Transfer
     - 0.1mm Positioning Repeatability
    ? Quad-Head Precision:
     | **Component** | **Performance**|
     |----------------------|------------------------|
     | Coriolis Meters | ±0.01% of Reading |
     | Auto-Tare System| ±0.005% Container Weight |
     | Density Compensation | Real-Time Temp/Viscosity Adjustment |
    ? Industrial Durability:
     - Tungsten Carbide Rails (2,200 Hv)
     - IP69K Washdown Protection
     - 100,000-Hour MTBF
  • Models & Configurations

  • ModelTarget ApplicationKey Feature
    QF-1210Chemicals/LubricantsNTEP Class 0.2 Accuracy
    QF-1220XFlammable LiquidsATEX Zone 1 Pressurized
    QF-1230HAdhesives/Sealants80°C Heated Path + Anti-Skinning
  • Certifications

  • ? ATEX 2014/34/EU Zone 1 (QF-1220X)
    ? FDA 21 CFR 177.2600
    ? NTEP Certificate 21-051 (Class 0.2)
    ? EHEDG EL Class I
    ? ISO 9001:2015
  • Performance Validation

  • Shell Lubricants Case Study:

  • *"After implementing QF-1210:

    • Throughput: 85 → 150 containers/min (+76%)

    • Accuracy: ±0.18% → ±0.015%

    • Cycle Time: 0.7s → 0.4s (-43%)

    • ROI: 3.8 months"*

  • Why Choose QF-12000?

  • Game-Changing Efficiency:

  • ? Lateral Transfer Advantage:
     - 40% Faster Than Rotary Indexing
     - Zero Container Rotation (No Spillage)
     - 5G Acceleration (Industry's Fastest)
    ? Quad-Head Power:
     | **Metric** | **Performance**|
     |---------------------|------------------------|
     | Fill Speed | 5L/sec Total Flow|
     | Output Capacity| 9,000 Containers/Hour |
     | Uptime | 99.6%|
    ? Future-Ready Design:
     - OPC UA Connectivity
     - Digital Twin Integration
     - AI-Predictive Maintenance

APPLICABLE BARREL TYPE

Drum Filling Machine 

COMPANY PROFILE

 

Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.

We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Drum Filling Machine 

 

 

Drum Filling Machine 

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Support customization, low price, no middlemen, factory direct sales, large quantity and more favorable. Product quality assurance, simple operation and durability. We have professional customer service to consult and provide technical guidance at any time.

Drum Filling Machine 

Drum Filling Machine 

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