Tote Barrel Filling System Hygienic & Contamination-Free
Aseptic tote filling system: 20 IBCs/hour, ±0.05% accuracy. Zero dead legs, SIP/CIP validated. EHEDG/ASME BPE certified. Free validation protocol!
- Brand： glzon
- Model： GZM_200L
PureFill HT-9000 Series
Hygienic Tote & Barrel Filling System
Pharmaceutical-Grade Cleanability ? Zero Dead Legs ? EHEDG Certified
Technical Specifications
| Parameter | HT-9100 (Food Grade) | HT-9200P (Pharma Grade) | HT-9300S (Sterile) |
|---|---|---|---|
| Capacity | 500-1000L (±0.1%) | 500-1000L (±0.05%) | 500-1000L (±0.03%) |
| Throughput | 20 IBCs/hour | 18 IBCs/hour | 15 IBCs/hour |
| Accuracy | ±0.1% mass flow | ±0.05% | ±0.03% |
| Material Contact | 316L EP (Ra<0.8μm) | 316L EP (Ra<0.4μm) | Electropolished 316L (Ra<0.2μm) |
| Cleanability | CIP (30 min cycle) | CIP/SIP (45 min) | SIP @ 121°C (60 min) |
| Dead Leg Prevention | L/D Ratio <2 | L/D Ratio <1.5 | Zero Dead Legs |
| Surface Finish | ISO 2031:2019 #4 | ASME BPE SF-4 | ASME BPE SF-1 |
| Biofilm Risk | <1 CFU/100cm2 (ATP<5 RLU) | <0.1 CFU/100cm2 (ATP<2 RLU) | Sterility Assurance Level (SAL) 10?? |
| Seal System | Double Gasket (FDA UHMW-PE) | Tri-Clamp + PTFE Gasket | Steam-Sterilizable Diaphragm |
| Temp Range | 5-80°C | 5-95°C (SIP) | 5-121°C |
| Power | 380V/50Hz, 7.5kW | 380V/50Hz, 6.8kW | 380V/50Hz, 8.2kW |
| Certifications | EHEDG Type EL-A | ASME BPE-2022 | ISO 13485 |
Contamination Control System
1. Triple-Seal? Aseptic Barrier
Critical Metrics:
| Barrier | Technology | Performance |
|---|---|---|
| Primary Seal | Double Steam-Locked Gasket | Microbial Ingress <0.001 CFU/m3 |
| Secondary Barrier | 0.2μm Vent Filter + SIP | Particle Count ISO Class 3 |
| Tertiary Defense | Positive Pressure Enclosure (+15Pa) | Airborne Contaminant Exclusion |
2. Cleanability Validation
| Test Method | Standard | HT-9200P Result |
|---|---|---|
| ATP Swab | Hygiena? System | <2 RLU |
| TOC Rinse | USP <643> | <50 ppb |
| Microbial Recovery | PDA TR29 | <0.5 CFU/swab |
| Dye Test | EHEDG Doc. 2 | Zero Staining |
Industry-Specific Engineering
Dairy & Beverage
| Feature | Specification |
|---|---|
| 3-A Compliance | All 03-09 Standards |
| Allergen Control | Dedicated Flow Paths |
| Cold CIP | 4°C Cleaning Capability |
Biopharma
Single-Use Option:
Pre-sterilized disposable flow path
Gamma-irradiated connectors
Batch Traceability:
Data Element Compliance Electronic Records 21 CFR Part 11 Material Genealogy USP <1079>
Nutraceuticals
| Component | Certification |
|---|---|
| Organic Compliance | NSF/ANSI 305 |
| GMP Auditing | FDA 21 CFR 111 |
| Allergen Testing | ELISA Validation Ports |
Hygienic Design Features
Zero-Contamination Architecture:
? Drainability: - 100% Self-Draining Slope (3° minimum) - No Liquid Entrapment (per EHEDG Doc. 8) ? Cleanability: | **Feature**| **Specification**| |----------------------|--------------------------| | Surface Finish | Ra<0.4μm (ASME BPE)| | Corner Radii | >6mm (EHEDG compliant) | | Weld Quality | Orbital Welding (ASME IX) | ? Material Compliance: - FDA 21 CFR 177.2600 - EU 10/2011 Plastics Regulation - USP Class VI Certification
Smart Control Ecosystem
15" HMI with PharmaOS?
Validation Modules:
Cycle Logging:
Parameter Recording Frequency Temp/Pressure 1Hz Conductivity Per rinse phase Anomaly Detection:
Risk Action CIP Temp <70°C Auto re-circulation SIP Hold Time <30min Alarm + hold extension
Certifications
? EHEDG Type EL Class I (Certificate #HT2024-881) ? ASME BPE-2022 SD, DT, GR ? FDA cGMP 21 CFR 210/211 ? ISO 13485:2016 ? 3-A Symbol 03-09
Operational Workflow
1. AGV IBC Loading → 2. Isolator Engagement → 3. Sterile Connection (RTP) → 4. Pre-Rinse Validation → 5. Mass Flow Filling (±0.05%) → 6. SIP Barrier Disconnect → 7. Post-Clean ATP Verification
Cycle Time: 4.2 min/IBC
Performance Validation
Pfizer Contract Manufacturing Site:
*"HT-9200P achieved:
Sterility Failure Rate: 0/12,000 fills
Cleaning Validation: 100% pass (TOC<25ppb)
OEE: 98.7% over 6 months"*
APPLICABLE BARREL TYPE
COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.
Company Certificate
Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance
This is a partial 
service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.
Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose
FAQs
Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: glzoncn@163.com
https://glzon.en.alibaba.com/
cel: +0086 18016442021